Production and manufacturing

The finishing touches to the finished composite component

After the constructionor the model and mold makingthe composite components are produced. Whether CFRP, GFRP, AFRP or NFRP – we at Carbon Production GmbH attach the greatest importance to quality. This applies to both our production and the fiber composite materialsthat we use for our composite components.

How are composite components manufactured?

  • Production of the material blanks

  • Placing the blanks according to the laying plan of the composite component

  • Preparing the component for the autoclave: composite components are vacuum-packed in special tubular films

  • The autoclave is loaded

  • Starting the baking process of the composite components

Cutting carbon fiber to size

The "baking" of composite components

The production of composite components in an autoclave is also referred to as a “baking process”. A vacuum of -0.9 to -0.2 bar is applied to the composite workpieces packed in tubular film. After closing the autoclave, the composite components are baked for around 4 hours at a pressure of 6-10 bar at 120°C to 180°C.

Carbon parts in autoclave

Demolding and mechanical processing

Once the baking process is complete, the composite components must be unpacked and demolded. The workpieces are then trimmed using a CNC machine or by hand. If necessary, holes are also drilled in the composite components in this step.

Mounting the individual assemblies

Depending on the composite component, workpieces still have to be assembled after demolding. This means that the components have to be assembled, glued or riveted, for example. In the case of our carbon rear wings, for example, we still attach the side shells and feet to the aluminum.

The finishing touches

We also refer to the final polish on our composite components as the “finish”. During finishing, any dust inclusions are removed. The workpieces are polished and handed over for final inspection after preparation.

Composite component production request

Are you interested in composite components? We manufacture series products and custom-made products. Write to us or call us on 07431 9571763 and we will be happy to arrange a non-binding consultation with you!

Laying carbon blanks

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